Talk to Santana Lugo.

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insertion machines.

PIN INSERTION MACHINES

As a global manufacturer of flexible PCB pin insertion machines and interconnect components, Autosplice offers a full range of automated assembly equipment tailored to your manufacturing requirements.

From fully automated dual-head inline systems to precision bench-top pin machine, our quick change module systems offer cost-effective, rapid-turn solutions for today's dynamic manufacturing environments. 

We have tooling available for solid press-fit, compliant solder less components; PCBs; plastic, ceramic and metal substrates. Additionally, all tooling is transferable across the entire range of PCB pin insertion systems, accommodating future growth needs. 

Our pin insertion machines are available in single-head or dual-head configurations, offering electronics manufacturers an ideal combination of flexibility and throughput for both high-mix and high-volume production environments.

Our pin insertion solutions are supported by global customer service staff and factory trained technicians who are ready to assist you with both machine- and component-related design or service.

 

WHAT ARE YOU LOOKING FOR?

NORTH AMERICAN

PIN INSERTION MACHINES

EUROPEAN

PIN INSERTION MACHINES

NORTH AMERICA

PIN INSERTION MACHINES

 

MicroSert

The MicroSert™ Bench Top Pin Insertion Machine is the most cost-effective automated platform designed for smaller production environments. 

Its design allows one operator to run two machines simultaneously which significantly increases the production efficiency. 

A single head stand-alone base incorporates a 12”x12” (304mm x 304mm) insertion area and is digital servo motor driven. Small but powerful, the MicroSert system inserts up to three components per second and is built for today’s fast-paced global manufacturing environment.

We carry more than a dozen of various insertion heads designed for each component. We also offer the development of unique heads and tooling specifically for your project. Our modular pin insertion head technology allows for quick application tooling changeover and maintenance.

SPECIFICATIONS

  • Insertion rate up to 3 per second

  • Repeatability: .001” (.0254mm)

  • Insertion area: 12”x12” (304 mm x 304 mm) scalable to 14” Y axis (355 mm) and 18” X axis (457 mm)

  • Large touch screen monitor: 10.4” (264 mm) 

  • Easy-to-program Windows XP Professional operating system

  • Industrial digital 3-axis controller

  • USB port

  • Interchangeable modular component heads

 

MiniSert

MiniSert is a cost-effective high-speed pin insertion system designed for smaller footprint applications. 

This single head stand-alone platform comes complete with a 12” X 12” insertion envelope and servo driven head actuation.

Minisert XE comes complete with our standard vision system that detects and corrects board error and skew. 

Additionally, a scan-all function allows for complete sequencing through the entire program to verify and correct all programmed insertion locations.

Engineered and manufactured to internationally recognized quality standards ISO/TS16949-2002.

SPECIFICATIONS

  • Insertion rate up to 12,000 per hour on 0.2” (5.08 mm) pitch

  • 12” X 12” insertion area

  • Accuracy +/- 0.001”

  • Vision system for PCB error correction

  • Single head platform

  • Component end of reel sensors

  • Touch screen monitor

  • Windows 7 operating system

  • Safety enclosure with light curtain

  • Inserts soldered and press-fit components

 

MultiSert

Fast and simple multiple parts and tooling changeovers along with auto-adjustment conveyors allow significant flexibility of the pin insertion manufacturing process. 

Multisert XS is the culmination of over 50 years experience, servicing the automotive, telecommunications, medical and industrial market needs for applied interconnects.

SPECIFICATIONS

  • Insertion rates up to 3 per second on .2” (5.08 mm) pitch

  • Up to 2 insertion heads

  • 18” x 18” Insertion area (457 mm x 457 mm)

  • Accuracy +/- 0.001”

  • Vision system for PCB error correction

  • PCB anvil support

  • Touch screen monitor

  • Windows 7 operating system

  • SMEMA interface

  • Interlocked enclosure with light curtain

  • Component end of reel sensors

  • Optional continuity sensor

  • Inserts soldered and press-fit components

SYSTEM OPTIONS

  • Programmable rotary stage (0-360 degrees)

  • Real time insertion force monitoring

  • CE Compliant

  • Top or bottom view bar code scanners

INTRODUCING

0.4 mm PRESS-FIT TERMINAL

The all-new 0.4mm EON press-fit zone is designed to work with the now industry-standard plated-through-hole size of 0.60±0.05mm. The press-fit zone achieves optimum retention strength at each end of the PTH size range by employing a combination of elastic and plastic deformation, which is biased towards the former at the lower end of the PTH size range, and towards the latter at the higher end of the PTH size range. At no point is the elongation allowed to exceed the material limit, to eliminate the likelihood of micro-crack formation.

 

Autosplice has elected to standardize the press-fit material to the high-performance CuNiSi (C19010), but will offer CuSn4 and CuSn6 if required. Additionally, the terminal will be offered in standard and reduced tin plating. The latter is especially relevant in high-density terminal applications to reduce the likelihood of tin whiskering. 

NEW PTH SIZE OF 0.60±0.05 mm

The all-new 0.4 mm EON press-fit zone is designed to work with the now industry-standard plated-through-hole size of 0.60±0.05mm.

STANDARD MATERIAL

Autosplice has elected to standardize the press-fit material to the high-performance CuNiSi (C19010), but will offer CuSn4 and CuSn6 if required.

EXCEEDS REQUIREMENTS

The 0.4 mm design was then refined by laboratory testing to achieve the current design, which exceeds all published automotive Tier 1 requirements. 

TOOLING & ASSEMBLY

Assembly of the 0.4 mm press-fit terminals to PCBs can be efficiently accomplished with an Autosplice insertion machine and a custom-designed insertion head

INSERTION MACHINES FOR EUROPE

 

AIS 4500

For your high volume production needs, Autosplice offers the AIS 4500 high-speed pin insertion machine for both single PCBs and multiple boards

High speed insertion of through hole pins or stamped terminals into printed circuit boards can reduce the high cost of manual connector placement. Fast yet compact pneumatic heads can be quickly changed to insert different components.

SPECIFICATIONS

  •  Insertion Area in mm X 250 / Y 250

  •  Application Size in mm X 270 / Y 250

  •  Insertion Time:      Pin 0.7 sec./component 

Tab 1.0 sec./component

  •  Interface Touch Screen Panel with industry PC

  •  Insertion Heads max. 1

  •  Compressed Air 6 Bar

  •  Power supply 400 V / 50 Hz / 16 A

  •  Level of noise: less than 75 dB

  •  Dimensions in mm (L x W x H) 1170 x 1010 x 1763

  •  Tool protection sensor

  •  CE compliant

OPTIONAL FEATURES

  • Rotary table

  • Insertion force measurement

  • Auto correct function

  • Barcode reader

  • EMC protection

  • Bending station

  • Post pushing station

  • Badmark detection

  • Remote controll service

 

AIS 5000

For your high volume production needs, Autosplice offers the AIS 5000 high-speed pin insertion machine - a highly flexible platform

High speed insertion of through hole pins or stamped terminals into printed circuit boards can reduce the high cost of manual connector placement. Fast yet compact pneumatic heads can be quickly changed to insert different components.

SPECIFICATIONS

  •  Insertion Area in mm X 300 / Y 300

  •  Application Size in mm X 320 / Y 300

  • Insertion Time:      Pin 0.7 sec./component 

Tab 1.0 sec./component

  •  Interface Touch Screen Panel with industry PC

  •  Insertion Heads max. 2

  •  Compressed Air 6 Bar

  •  Power supply 400 V / 50 Hz / 16 A

  •  Level of noise less than 75 dB

  •  Dimensions in mm (L x W x H) 1400 x 1300 x 1500

  •  Tool protection sensor

  •  CE compliant

OPTIONAL FEATURES

  • Rotary table

  • Insertion force measurement

  • Autocorrection function

  • EMC protection

  • Bending station

  • Post pushing station

  • Badmark detection

  • Remote control service

  • Barcode reader

 

AIS 5000 inline

For your high volume production needs, Autosplice offers the AIS 5000 high-speed pin insertion machine - a highly flexible platform

The conveyorized version can be integrated into a fully automatic line. One or two heads can be incorporated and the "quick change” feature allows the freedom to insert different continuous components with the same machine.

SPECIFICATIONS

  •  Insertion Area in mm X 300 / Y 300

  •  Application Size in mm X 320 / Y 300

  • Insertion Time:      Pin 0.7 sec./component 

Tab 1.0 sec./component

  •  Interface Touch Screen Panel with industry PC

  •  Insertion Heads max. 3

  •  Compressed Air 6 Bar

  •  Power supply 400 V / 50 Hz / 16 A

  •  Level of noise less than 75 dB

  •  Dimensions in mm (L x W x H) 3025 x 1650 x 1600

  •  Tool protection sensor

  •  CE compliant

OPTIONAL FEATURES

  • Rotary table

  • Insertion force measurement

  • Autocorrection function

  • EMC protection

  • Bending station

  • Post pushing station

  • Badmark detection

  • Remote control service

  • Barcode reader

 

Talk to Santana Lugo.

He knows everything about high speed terminal insertion machines.

858. 678. 3105

slugo@autosplice.com

COMPANY

Autosplice is a global manufacturer involved in design engineering, precision metal stamping, molding, automation and manufacturing of products for the automotive, medical, telecom and other major industries.

© 2019 Autosplice

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