Talk to Joe Gierut.

He is an expert in Automation.

04

Autosplice offers sub-assembly services with PCBA, terminals, and molding to support your specific industry through one supplier. Flex line approach allows flexibility to support volumes that are less attractive to the big box EMS environments.

AUTOMATION

As a global manufacturer of flexible insertion systems and interconnect components, we offer a full range of automated assembly equipment tailored to meet your manufacturing requirements. From fully automated dual head in-line systems to precision benchtop machines, our quick-change modular systems offer cost-effective, rapid turn solutions for today’s dynamic manufacturing environments.

We have available tooling for solid press-fit, compliant solderless components, PCB, plastic, ceramic and metal substrates. Additionally, all tooling is transferable across the entire range of insertion systems, accommodating future growth needs.

Our systems solutions global support staff and factory trained technicians stand ready to assist you with either machine or component related design or service efforts.

CONNECTOR AND CONNECTOR MODULE ASSEMBLY

Fully- and semi-automated post-molded assembly

Fully- and semi-automated insert molded assembly

AUTOMATED INSPECTION CELLS

Camera-based inspection

High-pot testing

Continuity testing

Part marking

Functional testing

CUSTOM AUTOMATION FOR HANDLING AUTOSPLICE PRODUCTS

Component handling feeders

Tape-and-reel systems

SMA wire crimping and assembly machines

Insertion machine heads

Potting & conformal coating

Leak testing to industry standards

 

+ CONNECTOR AND CONNECTOR MODULE ASSEMBLY

01 / ASSEMBLY OF MULTI-POSITION CONNECTORS

​Autosplice provides in-house design, build, assembly, and factory acceptance testing of insertion equipment and automation for fully- and semi-automated assembly of connectors

The housing for this 6-way connector is molded in-house, and the terminals are gang-loaded into the housing, and camera-inspected with a customized in-house automation

​The housing for this 90-way connector is molded in-house, and the terminals are stitched into the housing with a customized in-house insertion machine

02 / ASSEMBLY OF ELECTRONIC MODULES WITH           INTEGRATED ASSEMBLY

Autosplice provides in-house design, build, assembly, and factory acceptance testing of automation for fully- and semi-automated assembly of insert molded connectors

These radar and microactuator modules are insert molded in-house, and every part is 100% inspected with an in-process automated optical inspection (AOI) system. The press-fit terminals are stamped in house, and the press-fits zone is also 100% inspected with an in-line AOI system

 

+ AUTOMATED INSPECTION CELLS

Inspection, functional testing and part-marking within an integrated machine or cell, incorporating a one-piece-flow approach and data collection and analysis capability within our Enterprise Resource Planning (ERP) system

01 / CAMERA-BASED INSPECTION

High-speed camera systems, with telecentriclenses, high-speed PLC’s, integrated part datum finders, and servo drives

02 / HIGH-POT TESTING

High-potential testing ensures that there is no electrical shorting between terminal pairs

03 / CONTINUITY TESTING

Continuity testing provides assurance of electrical continuity between from connector end to PCB end

04 / PART MARKING

Automated marking allows for part traceability and confirmation that part has been 100% inspected

05 / FUNCTIONAL TESTING

Functional testing includes pressure decay testing for sealing performance, in-line gauging, etc.

+ CUSTOM AUTOMATION FOR HANDLING AUTOSPLICE PRODUCTS

 

Design, development, fabrication, assembly, and debugging of custom automation for connector and terminal handling, assembly, and packaging

01 / COMPONENT HANDLING FEEDERS

02 / TAPE-AND-REEL SYSTEMS

03 / SMA WIRE CRIMPING AND ASSEMBLY MACHINES

04 / INSERTION MACHINE HEADS 

05 / POTTING & CONFORMAL COATING

06 / LEAK TESTING TO INDUSTRY STANDARDS

Talk to Joe Gierut.

Bring us your vertical challenge and will provide a cost saving solution.

248. 904. 5251

jgierut@autosplice.com

COMPANY

Autosplice is a global manufacturer involved in design engineering, precision metal stamping, molding, automation and manufacturing of products for the automotive, medical, telecom and other major industries.

© 2019 Autosplice

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