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Our engineering capabilities include 3D modeling and 2D CAD, finite element analysis, design validation, product development, packaging integration, and quick-turn prototyping with consideration to design for mid to high volume manufacturing.


Design and development of custom connectors, injection molding tooling development

Autosplice brings a diverse portfolio of professional engineering support to the table when designing your custom interconnect solutions. Our dedicated engineering staff works in tandem with our global locations and development teams to optimize your concepts and minimize risks. Collaborating directly with your design centers, our engineering services team develops the most innovative, functional and cost effective interconnect solutions.

We are committed to providing consistent, responsive, and personal attention that each customer deserves.

The Autosplice team balances experience with fresh ideas and energy. We have a passion for inventive solutions, striving in being the industry leader in vertical services by developing cost effective interconnect solutions.


We have the ability to assist in collaborative design of your products anywhere in the world at our divisions in North America, Europe and Asia.

Finite Element Analysis of press-fit terminal


  • Design & development of contact systems, including:

  1. Materials & plating selection

  2. Spring design

  3. Normal force simulation

  • Design for manufacturability & assembly (DFMA) reviews of customer designs

  • Use of finite element analysis (FEA) for risk reduction and shorter time to market

  • Environmental testing to IEC, USCAR, and other standards

  • Rapid prototyping


  • Design & development of insertion heads for Autosplice insertion machines

  • Design, development, manufacturing, assembly & testing of custom automation for connector assembly

  • Automated and semi-automated connector assembly

  • Hi-Pot testing / Inkjet marking

  • Automated potting and rorm-in-place gaskets


  • Injection Molding Process Development


  • Value Engineering For Collaborative Cost-downs

  • Professional Program Management of NPI Programs

Finite Element Analysis

Finite Element Analysis

Finite Element Analysis
Stress distribution

Stress distribution

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Compliant pin displacement

Compliant pin displacement

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SMA crimp compression

SMA crimp compression

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Stress distribution 2

Stress distribution 2

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Talk to Mike McGinnis

Bring us your vertical challenge and will provide a cost saving solution.

+949. 616. 9606

Talk to Mike McGinnis.

He is an expert in Engineering Services.

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