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PRESS-FIT TECHNOLOGY  >  HYBRID PRODUCTS

Hybrid Press-Fit Products

Hybrid press-fit terminals contain two engineered termination types, one on either end. A press-fit connection on the one end allows a solderless connection to the PCB, while the engineered connection on the other end can be a tuning fork contact for a blade, an insulation displacement contact (IDC) for unstripped wire, or a crimp wing contact for stripped wire. All hybrid press-fit terminals are stamped from high-strength CuNiSi copper alloy material.

If you cannot find a part number that satisfies your design needs, our engineering team will work with you to come up with a custom solution. Contact Santana Lugo for more details. 

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Hybrid Press-Fit IDC

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Hybrid Press-Fit Tuning Fork

Hybrid Press-Fit Wire Splice

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Hybrid Press-Fit IDC Terminal Options

Gap “A” is designed to accept the mating wire.

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Magnet wire gauge for 0.8mm thick Hybrid IDC/Press-fit Terminal:

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     AWG 12 A=1.50mm

     AWG 14 A=1.10mm

     AWG 16 A=0.82mm

     AWG 18 A=0.74mm

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Current rating is up to 40A.

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For 0.64mm thick Hybrid IDC/Press-fit terminals, magnet wire gauge is as follows:

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     AWG 20 A=0.60mm

     AWG 22 A=0.47mm

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Current rating is up to 25A.

Terminal height-above-board, “B”, can range from 5mm to 25mm.

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Hybrid Press-Fit Tuning Fork Terminal Options

Gap “A” is designed to accept the mating blade.

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Blade acceptable thickness for 0.8mm thick Hybrid Press-Fit Tuning Fork Terminal:

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     a) 1.1mm to 1.25mm

     b) 0.9mm to 1.05mm

     c) 0.78mm to 0.83mm

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Current rating is up to 30A.

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Blade acceptable thickness for 0.64mm thick Hybrid Press-Fit Tuning Fork Terminal:

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     a) 0.78mm to 0.83mm

     b) 0.58mm to 0.63mm

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Current rating is up to 25A.

​Terminal height-above-board, “B”, can range from 10mm to 25mm.

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Hybrid Press-Fit Wire Splice Terminal Options

Bare wire Ø 0.8mm to Ø 1.2mm

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Insulation Ø 1.2mm to Ø 1.4mm

 

Current rating up to 5A

Santana Lugo

Talk to Santana Lugo.

He is an expert in stamped terminals.

 

858. 678. 3105

slugo@autosplice.com

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