Compliant Terminals and Connectors

Terminal Types	Contact Cross - Section	Current*	Hole size
	64mm x 0.64mm ( .025" x .025" ) square	7.5 Amps	A
	64mm x 0.64mm ( .025" x .025" ) square	10 Amps	A
	1.8mm x 0.64mm ( .070" x .025" ) blade	10 Amps	A
	1.5mm x 0.81mm ( .059" x .032" ) blade	12.5 Amps	B
	2.8mm x 0.81mm ( .110" x .032" ) blade	15 Amps	B
	6.0mm x 0.81mm ( .236" x .032" ) blade	25 Amps	B
	6.3mm x 0.81mm ( .248" x .032" ) blade	25 Amps	B
	1.03mm ( .040" ) round	12.5 Amps	B

Dual Compliant Terminals
15 Amps Current*, Hole Size A

* See Temperature Rise vs. Current Data.
** Email Autosplice for drilled/plated hole details and other platings at sales@autosplice.com.

Auto Trimmer Cut Header Knitting Machine            Autoheader Continuous Format For Automated Placement

Header Types	Connector Pitch	Rows	Contact Cross - Section	Current* per pin	Hole Size
	2.54mm ( .100" )	Single	0.64mm x 0.64mm ( .025" x .025" ) square	7.5 Amps	A
	2.54mm x 2.54mm ( .100" x .100" )	Dual	.64mm x 0.64mm ( .025" x .025" ) square	7.5 Amps	A
	2.54mm ( .100" )	Single	1.0mm x 0.64mm ( .039" x .025" ) blade	10 Amps	A
	2.54mm x 2.54mm ( .100" x .100" )	Dual	1.0mm x 0.64mm ( .039" x .025" ) blade	10 Amps	A
	2.50mm ( .098" )	Single	1.0mm x 0.64mm ( .039" x .025" ) blade	10 Amps	A
	5.0mm ( .197" )	Single	2.8mm x 0.81mm ( .110" x .032" ) blade	15 Amps	B
	3.0mm x 3.0mm ( .118" x .118" )	Dual	1.03mm ( .040" ) round	12.5 Amps	B

*See temperature rise vs. current data

Header Types	Connector Pitch	Rows	Contact Cross - Section	Current* per pin	Hole Size
	2.54mm ( .100" x .100" )	Single	0.64mm x 0.64mm ( .025" x .025" ) square	7.5 Amps	A
	2.54mm x 2.54mm ( .100" x .100" )	Dual	.64mm x 0.64mm ( .025" x .025" ) square	7.5 Amps	A

*See temperature rise vs. current data

Mechanical

Plating
  Tin (RoHS) or Tin-Lead 0.76-2.00 microns (30-80 micro inches) over 1.27-2.54 micron (50-100 micro inches) Nickel.

Hole Deformation 0.05mm(.002") max radial deformation.

Insertion/Withdrawal Forces (HASL PCB)0.64mm(.025")
Insertion Force max. 59.6N (13.4 lbf)
 Retention Force min. 46.7N (10.5 lbf)
 0.81mm(.031")
 Insertion Force max. 132.1N (29.7 lbf)
 Retention Force Min. 88.1N (19.8 lbf)

Electrical

Current Rating* 0.64mm x 0.64mm (.025" x .025") = 7.5 Amps
 1.00mm x 0.64mm (.039" x .025") = 10.0 Amps
 1.50mm x 0.81mm (.059" x .032") = 12.5 Amps
 2.80mm x 0.81mm (.110" x .032") = 15.0 Amps
 6.00mm x 0.81mm (.236" x .032") = 25.0 Amps

Contact Resistance 1.0mΩmax.

Compliant terminal only. 30°C maximum temperature rise in air. See Temperature Rise vs. Current Data

* Current rating may be limited by mating connector

Environmental

Operating Temp -40°C to °C (SAE/USCAR Class III)

Vibration and
Mechanical Shock 1.8G random axis, and 10 millisecond 35G, 3 axis
 

Thermal Shock 100 cycles from -40°C to °C

Temperature/Humidity 40 cycles from -40°C to °C @ 95% RH

High Temperature
Exposure +125°C for 1008 hours
 

Mixed Flowing Gas
Exposure H2S @ 500ppb and SO2 at 100ppb at a temperature of 25°C
and a relative humidity of 75% for a period of 10 days.

• Simplified Assembly Processes Reduce Cost
• Machine Inserted Compliant Contacts
• Right Angle Compliant Contacts Integrated Into Housing
• Junction Box With Machine Inserted Discrete Compliant Contacts
• Housing Interface Connector

1.00mm x 0.64mm (.039" x .025")
Compliant Pin (7V5004-015TT)

1.50mm x 0.81mm (.059" x .032")
Compliant Pin (7V5005-015TT)