Compliant Terminals and Connectors

无需焊锡的Compliant端子和排针

Compliant端子的设计结合优异的插入和保留特性，可用于塑料罩或者使用Autosplice插入设备直接插入。



+ Compliant 端子选择指南（用于自动插入）

端子种类 接触横截面及 电流 孔直径
64mm x 0.64mm
( .025" x .025" )
square		 7.5 Amps A
64mm x 0.64mm
( .025" x .025" )
square		 10 Amps A
1.8mm x 0.64mm
( .070" x .025" )
blade		 10 Amps A
1.5mm x 0.81mm
( .059" x .032" )
blade		 12.5 Amps B
2.8mm x 0.81mm
( .110" x .032" )
blade		 15 Amps B
6.0mm x 0.81mm
( .236" x .032" )
blade		 25 Amps B
6.3mm x 0.81mm
( .248" x .032" )
blade		 25 Amps B
1.03mm
( .040" )
round		 12.5 Amps B
Dual Compliant Terminals
1 1 1
15 Amps Current*, Hole Size A
Finished Hole Sizes (P.T.H.) **
A: Tin - Lead Plated Hole: 1.02 ± 0.08mm
   (0.040 ± .003")
B: Tin - Lead Plated Hole: 1.49 ± .08mm
   (0.0585 ± .003")

参见温升与电流数据。
有关钻孔/金属化孔的细节信息和其他电镀，请发邮件至Autosplice的邮箱 sales@autosplice.com

+ Straight Compliant Autoheader 选择指南


自动剪切连接头编织机促使连续形式的排针自动配置

Header 种类 连接间距 排  接触横截面积 *
每针脚电流		 孔径
2.54mm
( .100" )		 单排 0.64mm x 0.64mm
( .025" x .025" ) square 		7.5 Amps A
2.54mm x 2.54mm
( .100" x .100" ) 		双排 .64mm x 0.64mm
( .025" x .025" ) square 		7.5 Amps A
2.54mm
( .100" ) 		单排 1.0mm x 0.64mm
( .039" x .025" ) blade 		10 Amps A
2.54mm x 2.54mm
( .100" x .100" )		 双排 1.0mm x 0.64mm
( .039" x .025" ) blade 		10 Amps A
2.50mm
( .098" )		 单排 1.0mm x 0.64mm
( .039" x .025" ) blade 		10 Amps A
5.0mm
( .197" ) 		单排 2.8mm x 0.81mm
( .110" x .032" ) blade 		15 Amps B
3.0mm x 3.0mm
( .118" x .118" ) 		双排l 1.03mm
( .040" ) round 		12.5 Amps B

*See temperature rise vs. current data

镀层孔径(P.T.H.) **
A: Tin - Lead Plated Hole: 1.02 ± 0.08mm    (0.040 ± .003")
B: Tin - Lead Plated Hole: 1.49 ± .08mm    (0.0585 ± .003")

+ 直角Compliant Autoheader选择指南

排针类型 连接间距 排 
接触横截面积		 每pin电流 孔径
2.54mm
( .100" x .100" )		 单排 0.64mm x 0.64mm
( .025" x .025" ) square 		7.5 Amps A
2.54mm x 2.54mm
( .100" x .100" ) 		双排 .64mm x 0.64mm
( .025" x .025" ) square 		7.5 Amps A

*参见温升与电流数据

镀层孔径(P.T.H.) **
A: Tin - Lead Plated Hole: 1.02 ± 0.08mm    (0.040 ± .003")
B: Tin - Lead Plated Hole: 1.49 ± .08mm    (0.0585 ± .003")

+ Insertion and Retention Forces:N (lbf)样品测试

Test 测试

PCB HOLE PLATING –PCB 孔镀层

1.0mm x.64mm (.039" x .025") contact, 接触面积
1 leg (7-V5004-015TT)

HASL N (lbf)

Cu Plated N (lbf)

镀铜

Gold Plated N (lbf)

镀金

1st Insertion插入力 (maximum reading) 最大指示数

59.6 (13.4)

63.6 (14.3)

42.3 (9.5)

3rd Insertion 插入力(maximum reading) 最大指示数

60.1 (13.5)

49.8 (11.2)

34.7 (7.8)

1st Extraction 拔出力 (minimum reading) 最小指示数

46.7 (10.5)

51.2 (11.5)

24.9 (5.6)

3rd Extraction拔出力 (minimum reading)最小指示数

53.8 (12.1)

44.9 (10.1)

27.1 (6.1)

 

1.5mm x.81mm (.059" x .032") contact, 接触面积
1 leg (7-V5005-015TT)

HASL N (lbf)

Cu Plated N (lbf)

镀铜

Gold Plated N (lbf)

镀金

1st Insertion插入力 (maximum reading) 最大指示数

132.1 (29.7)

132.6 (29.8)

121.4 (27.3)

3rd Insertion 插入力(maximum reading) 最大指示数

141.0 (31.7)

113.4 (25.5)

113.9 (25.6)

1st Extraction拔出力(minimum reading) )最小指示数

88.1 (19.8)

85.4 (19.2)

85.9 (19.3)

3rd Extraction拔出力(minimum reading) )最小指示数

84.1 (18.9)

57.4 (12.9)

77.0 (17.3)

 

6.0mm x 0.81mm (.236" x .032") dual-leg contact,
(7-V5008-015TT)

HASL N (lbf)

Cu Plated N (lbf)

Gold Plated N (lbf)

1st Insertion插入力 (maximum reading) 最大指示数

282.9 (63.6)

293.6 (66.0)

248.7 (55.9)

3rd Insertion 插入力(maximum reading) 最大指示数

289.1 (65.0)

252.2 (56.7)

248.7 (55.9)

1st Extraction拔出力 (minimum reading) 最小指示数

181.5 (40.8)

197.9 (44.5)

151.7 (34.1)

3rd Extraction拔出力 (minimum reading) 最小指示数

179.7 (40.4)

173.0 (38.9)

160.1 (36.0)

+ 温度上升&电流数据

 

+ Compliant Contact 规格

Mechanical           机械

Plating         电镀
Tin (RoHS) or Tin-Lead 0.76-2.00 microns (30-80 micro inches) over 1.27-2.54 micron (50-100 micro inches) Nickel.

 

Hole Deformation 0.05mm(.002") max radial deformation.

孔变形  0.05mm(.002") max radial deformation.

 

Insertion/Withdrawal Forces (HASL PCB)0.64mm(.025")

插入力/回撤力(HASL PCB)0.64mm(.025") 

 

Insertion Force max. 59.6N (13.4 lbf)    插入力  最大59.6N (13.4 lbf)
 Retention Force min. 46.7N (10.5 lbf)   固位力  最小 46.7N (10.5 lbf)


 0.81mm(.031")
 Insertion Force max. 132.1N (29.7 lbf)   插入力  最大  132.1N (29.7 lbf)
 Retention Force Min. 88.1N (19.8 lbf)   固位力  最小  88.1N (19.8 lbf)

 

Electrical    电气

Current Rating* 0.64mm x 0.64mm (.025" x .025") = 7.5 Amps

 电流额定值* 0.64mm x 0.64mm (.025" x .025") = 7.5 Amps

 

 1.00mm x 0.64mm (.039" x .025") = 10.0 Amps
 1.50mm x 0.81mm (.059" x .032") = 12.5 Amps
 2.80mm x 0.81mm (.110" x .032") = 15.0 Amps
 6.00mm x 0.81mm (.236" x .032") = 25.0 Amps

 

Contact Resistance 1.0mΩmax.   接触阻力1.0mΩmax.

Compliant terminal only. 30°C maximum temperature rise in air. See Temperature Rise vs. Current Data

只适用于Compliant terminal。30°C随空气升温最高值。参考温度上升与电流数据

 

Current rating may be limited by mating connector 

相匹配的连接器大致影响电流额定值

 

Environmental       环境

Operating Temp -40°C to °C (SAE/USCAR Class III)

工作温度  -40°C to °C (SAE/USCAR Class III)

 

Vibration and Mechanical Shock 1.8G random axis, and 10 millisecond 35G, 3 axis

振动和机械冲击1.8G随机基准线，10毫秒35G，3基准线
 

Thermal Shock 100 cycles from -40°C to °C

热冲击-40°C to °C 循环100次

Temperature/Humidity 40 cycles from -40°C to °C @ 95% RH

温度/湿度 -40°C to °C @ 95% RH 循环40次

 

High Temperature

高温


Exposure +125°C for 1008 hours

+125°C曝光1008小时
 

Mixed Flowing Gas

混合气流


Exposure H2S @ 500ppb and SO2 at 100ppb at a temperature of 25°C and a relative humidity of 75% for a period of 10 days.

在温度为25°C和相对湿度为75%时进行H2S@500ppb和SO2 @100ppb曝光10天

 

+ 测试计划和结果

Test  测试

Specification 规格

Section 章节

Test Result 测试结果

Current Carrying Capacity (with temperature rise)

载流能力（随温度上升）

SAE/USCAR-2

5.3.3

See chart. No evidence of physical damage and none of the samples exhibited a change in CPIR that exceeded 1 mΩ.

见图表。没有物理特性损坏的迹象，没有样品显示CPIR的变化超过1 mΩ。

Current Cycling 电流循环

SAE/USCAR-2

5.3.4

No evidence of physical damage and none of the samples exhibited a change in CPIR that exceeded 1 mΩ.

没有物理特性损坏的迹象，没有样品显示CPIR的变化超过1 mΩ。

Vibration and Mechanical Shock 振动和机械冲击

SAE/USCAR-2

5.4.6

 

Thermal Shock 热冲击

SAE/USCAR-2

5.6.1

 

Thermal Cyclingwith Humidity

湿度热循环

SAE/USCAR-2

5.6.2

 

High Temperature Life Tests (1008 hours exposure)

高温使用寿命测试（曝光1008小时）

SAE/USCAR-2

5.6.3

 

Exposure to Corrosive, Mixed Flowing Gases 腐蚀混合气流曝光

IEC 60352-5

Proc. 65

 

Plated Through Hole Conditioning and Integrity

电镀通孔调节性和完整性

EIA publication

364

See cross section photos. The examination found no evidence of physical damage. Hole deformation did not exceed a radius of 0.038mm to 0.050mm (0.0015" to 0.0020") measured from the drilled hole.

参看横截面图片。测试表明没有物理特性损坏的迹象。从钻孔处测量孔变形不超过0.038mm to 0.050mm (0.0015" to 0.0020")的半径。

Micro sectioning of the PTH for analysis

PTH微型截面分析

EIA publication

364

See cross section photos

参看横截面图片

Insertion/Retention Forces

插入/固位力

EIA publication

364

See Chart

参看图表

+ Compliant Terminal&连接器应用

+ 通孔电镀的完整性


1.00mm x 0.64mm (.039" x .025")
Compliant Pin (7V5004-015TT)


1.50mm x 0.81mm (.059" x .032")
Compliant Pin (7V5005-015TT)

Resources

Compliant Application Notes
Compliant Data Sheet
Compliant Summary Report