Crimping System Technology

Process Guaranteed

The Autosplice crimping system is an advanced method for producing low-cost, high reliability crimp connections. The system is comprised of a semi-automatic machine and a reel of continuous spliceband material. The Autosplice method provides the lowest applied cost available on the market. The machine's ability to feed, cut, form and crimp eliminates the need for expensive pre-formed crimps. The Autosplice crimping system is available with a range of toolset types and spliceband sizes to meet a variety of production requirements.

+ Benefits

· Multiple applications:
    · Approved for the automotive industry.
    · Other fields of applications are lighting fixtures, solar
      technology, domestic appliances, home entertainment,
      telecommunications, medical devices, data processing,
      aerospace, building fittings, etc.

· Cost effective and flexible:
    · Cost effective basic machine and toolset.
    · Easy product upgrading possible at any time because
      of wide range of toolsets.
    · Different toolset sizes possible in working with one kind
      of spliceband.
    · Only few wear parts.

· Development edge and service:
    · Support in phase of design from customer application
      by Autosplice.
    · First customer samples from Autosplice free of charge.
    · Consequently a quick solution in way of connection.

· High production speed:
    · Up to 2300 connections per hour.  

· Easy handling:
    · High productivity within short time of initial training.
    · Eliminates the need for highly skilled labour.

· Waste-free and eco-friendly:
    · 100% of spliceband material is used.
    · Environmentally friendly spliceband material.

+ Features

For the highest quality requirements:
· Gas tight connection
· No cold solder joint
· No head impact to the components
· No stiffening to the wire
· Extremely low electrical resistance
· Resistant against vibrations and shocks
· Resistant against corrosion
· Small space requirement
 
Using magnet-piercing spliceband, the splice system will produce a connection of an unstripped magnet wire directly to wire or component. This eliminates the need of prestripping.
 
By application of general standards:
for example:
· UL 486 C    · IEC 60352-2
· MIL - STD 202    · IPC / WHMA-A-620

Standard Serrations
For normal applications
 
“ M “ Serrations
For insulation piercing on magnet wire applications
 

+ Applications

+ Applicator Machines

ACS 2000

 

  
Specifications:  
Drive Device:

Servo Motor

Depth: 
22.0” (560mm)
Width: 12.20” (310mm)
Height 19.70” (500mm)
Weight
112 Lbs (51Kg)
Air Pressure:
87psi (6 Bar)
Voltage:
110V/60Hz or
230V/50Hz
Options:
Horn Clincher
Crimp Force Monitor
Available Spliceband Sizes: 2, 4 & 6mm

  
SAS/2
    
Specifications:  
Drive Device:
1/3 HP Motor
Depth: 
19.70” (500mm)
Width  
19.70” (500mm)
Height 
17.71” (450mm)
Weight 
132 Lbs (60 Kg)
Air Pressure:
N/A
Voltage:
110V/60Hz or 230V/50Hz
Display:
 On/Off Pushbuttons
Emergency Stop Switch
Resettable Counter
Operation:
Footswitch
  
Options:
Horn Clincher
Crimp Force Monitor
Available Spliceband Sizes: 2, 3, 4, 6 & 8mm

  
Optional Crimp Force Monitor    

+ Material Uses

Spliceband is a continuous reel of crimping material that is cut and formed in the applicator tooling to produce a finished crimp. The spliceband underside is specially serrated to ensure the electrical and mechanical performance of the crimp connection. According to different operational areas various spliceband dimensions and materials are available, see table:

One reel of spliceband contains up to 190,000 crimps.
 

  Spliceband Range   
  Material Code Field of application
  Brass blank  BC General purpose up to +120 C°
  Brass tin plated TC General purpose up to +120 C°
 resists tarnishing
 recommended for presoldered components
  Copper nickel blank NC Resist corrosion
 Applications up to +260C°
 Weldable
  Stainless steel SC Resist corrosion
 Applications over 260C°
  Customer specified -- Manufacturing on request
 Dimensions: Spliceband is available in the width  2mm, 4mm, 6mm and in the thickness between 0.25mm and 0.50mm

+ ACS 2000 Applicator Machine

Specifications:
Drive Device:     Servo Motor
Depth:                22.0” (560mm)
Width                 12.20” (310mm)

Height                19.70” (500mm)                                  

Weight               112 Lbs (51Kg)
Air Pressure:      87psi (6 Bar)
Voltage:             110V/60Hz or 230V/50Hz
Display:              Foil Keyboard with       LCD Display
                           Emergency Stop Switch
                           Programmable counter
Operation:          Footswitc

+ ACS 2000 Video

Autosplice Crimping System ACS 2000 Applicator Machine

Resources